The challenge
A manufacturer operating six plants tracked incidents in spreadsheets and a legacy tool nobody trusted. Audits took weeks of document hunting, near-misses went unreported, and safety leadership had no way to see risk building before incidents occurred.
Our approach
We deployed the Primis EHS Suite across all sites — incident management, risk assessment, audits, and training in one system — then trained predictive models on three years of migrated incident and observation history to flag elevated-risk sites, shifts, and task types.
What we built
- Primis EHS Suite rollout across 6 plants with legacy data migration
- Mobile-first incident and near-miss reporting to lift capture rates
- Predictive incident-risk models with weekly risk briefings per site
- Compliance-document agents tracking permits and regulatory updates
- Live safety dashboards for plant managers and group leadership
Results
- Recordable incidents fell 38% in the first full year of operation.
- Near-miss reporting volume tripled — the leading-indicator data the models depend on.
- Audit evidence packs assembled in under three weeks, down from two months.
- Predicted high-risk windows now drive targeted toolbox talks and inspections.
"For the first time, we act on where risk is going — not just where it has been."
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Illustrative engagement scenario representative of Primis delivery work, anonymized for client confidentiality.